L R AS Published on Monday 13 May 2019 - n° 276 - Categories:Thread of the Week

le Fil de la Semaine n°276 of May 13th

THE IMPORTANT POINTS OF THIS WEEK'S NEWS (le Fil de la Semaine n°276 of May 13th)
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If there were only five texts to read this week :

* A new 3D back contact cell with a micro-grooved surface.

* When will the 23% cells be adopted?

* Persistent problems with HJT and shingle cells

* SunPower in the first quarter, business stagnated and losses doubled

* SMA made a lossin the first quarter

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FRANCE

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Self-consumption in about a hundred dwellings.
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A FILE

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"Les Echos" publishes a page on collective self-consumption.
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THE WORLD

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US reaches 2 million PV installations*

* Renewables will provide 18% of US electricity in 2019*

* 2nd ? solar power plant project in Germany without subsidy*

* The United Kingdom plans to raise the VAT rate from 5% to 20%.*

* Half of the project in Benban (Egypt) is commissioned*
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THE PRODUCTS

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A new 3D rear contact cell with a micro-grooved surface

* When will the 23% cells be adopted?

* Persistent problems with HJT and shingle cells.
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THE COMPANIES

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SunPower in the first quarter, business flat and losses doubled

* In the first quarter, Solaredge's results were mixed

* In the first quarter, SMA recorded a loss

* New business strategy for Tesla's solar branch

* Sunrun nibbles away at power companies' positions
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MISCELLANEOUS

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A process for cooling solar panels*

* Floating central units with adjustable panels

THE DEVELOPMENT OF THESE TITLES

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FRANCE

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Self-consumption in about a hundred dwellings

EDF ENR has announced that it has installed 300 photovoltaic panels on the roof of the Rochebelle building located in Alès; the 100 kW installation on 600 m² is intended for supply the hundred or so homes on the site as well as the common areas; the installation of collective self-consumption will enable each household to save €100 per year, the company said.

PV Magazine of 8 May

NDLR EDF may well say that this is the largest self-consumption operation in France, but the size of the operation is very small.

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THE FILE

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"Les Echos" publishes a page on collective self-consumption

The economic daily "Les Echos" devoted a whole page to collective self-consumption in its 7 May edition. This publication was motivated by the recent vote of the PACTE law which includes an article on collective self-consumption. Indeed, it will soon be possible (as soon as the application decree is published) to exchange solar electricity between several buildings within a radius of one kilometre. This will make it possible, for example, to power an eco-neighbourhood with a single photovoltaic plant.

The United States has just reached the milestone of 2 million solar installations corresponding to 70 GW installed. This volume comes three years after the first million were installed. The 3rd million installations should be reached in 2021 (in two years); the 4th million in 2023 according to Wood Mackenzie.

Renewable energies will provide 18% of the United States' electricity in 2019 and nearly 20% in 2020 according to the US Energy Information Agency (EIA). Wind generation will surpass hydroelectric production for the first time in 2019. Wind, solar and other non-hydro renewable energies provided about 10% of the production.

Baywa r.e. plans to build its first non-subsidised photovoltaic installation. The 8.8 MW Barth V solar park will be built in Mecklenburg-Western Pomerania from June onwards. The energy will be supplied to an industrial customer with a long-term contract. The constructor would like a ten-year purchase contract because the amortisation period is ten to twelve years.

Baywa r.e. plans to sell the project after construction while ensuring operation and maintenance.

PV Magazine of 10 May

Editor's note After building a solar power plant without subsidies in Spain, Baywa r.e. wants to repeat the experience in Germany. He is doing this with a small project: he will not be able to achieve a particularly low average cost of electricity.

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The United Kingdom plans to raise the VAT rate from 5% to 20%.

The United Kingdom is considering raising the VAT rate on "energy-efficient materials" in the home, i.e. on residential solar installations and storage facilities, from 5% to 20%.

Egypt connects 780 MW of solar projects in Benban to the grid A further 150 MW will be connected this month. This would mean that 19 of the 32 solar projects would then be completed.

PV Magazine of 8 May
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THE PRODUCTS

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A new 3D rear contact cell with a micro-grooved surface

A new 3D back contact cell, based on a surface engraved with micro-grooves the width of a human hair, has been developed by British researchers from the University of Sheffield and the company Power Roll.

The cell was created by covering the opposite walls of the micro-grooves with different electrical contacts and then filling the grooves with a semiconductor that can be processed in solution. This type of cell architecture can be achieved with fewer production processes than conventional silicon-based cells. It can be manufactured with materials other than silicon. It could also reduce optical losses in the device while eliminating costly transparent conductive oxides.

These cells would have a promising efficiency: 7% of the sunlight that falls on a single photovoltaic micro-groove device is directly converted into electrical energy - already a third of what the most efficient but expensive solar cells produce today.

Power Roll says this cell technology costs five times less to manufacture than silicon PV cells, 10% less than other flexible devices and 40% less to transport and install. Hardware requirements are low. Its production cost is 10 times lower than that of silicon PV. The return on investment is less than half that of silicon PV.

https://www.pv-magazine.com/2019/05/07/uk-scientists-build-new-3d-solar-architecture/

PV Magazine of 7 May

Editor's note Do all these fine statements correspond to reality? If it's true, the economic advantages make us believe that this new cell will soon find its way into commerce. On the condition that we find an industrialist who agrees to embark on this adventure as there are so many obstacles (commercial, structural, financial, etc.) to launching a new activity and with a new product.

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When will the 23% cells be adopted?

When will cells with a 23% conversion rate be adopted?

The new Les Meilleurs programme began on 4 March 2019. The plants will be located in Shanxi province. The production capacity is set at 5 GW. The selected panels have the following characteristics :

- The facilities all use monosilicon panels and PERC cells.

- N-type cells account for one third of the cells used; cell efficiency in these projects is over 23% on average.

- Two-sided modules have become the norm; the efficiency of the panels used is over 20% on average.

Between 2017 and 2018, manufacturers have achieved a conversion efficiency of 21.8% with mass-produced P-type single-cells. The efficiency increased by 0.5% in one year. The average conversion efficiency of Type N mono-Si PERT cells also increased to 21.5% in 2018.

JinkoSolar achieved 24% with P-type or N-type cells in its laboratory tests. Similarly, Trina Solar has exceeded the 400 W

P-Type PERC + SE 23,95%
N-Type HOT + TOPCon + Half-Cut 24,20%

Monosilicon-PERC should represent more than half of the market in 2019. Manufacturers will explore the benefits of SE, which is likely to be the next cell enhancement technology. It will become widespread from 2020 onwards.

The production capacity of N-type cells has increased, but the ratio with the production capacity of P-type cells remains approximately constant, as the latter have benefited from technological advances.

The bifacial PERT cells of type N and the HJT cells are now at the volume production stage of their development :

- In China, N-type technology has yet to become widespread. Only one of the top five is a Chinese company.

- Only three of the top five are capable of exceeding the production capacity of 1 GW. This means that there is still a lot to be done for technical improvements in suppliers' production processes.

- LG Electronics remains the leading supplier of N-type cells in terms of production capacity. The Korean company has a strategy of technological diversification. It is engaged in small-scale capacity expansions to avoid overcapacity. It has 400 MW, 600 MW and 600 MW production capacity for N-type cells for HJT, N-PERT and IBC cells, respectively.

Figure 1: Distribution of total N-cell production capacity by manufacturer, 2019 (E)

The future development of N-type cells depends on the technological potential and market acceptance. Currently, Type P products are generally preferred to Type N products with the same specifications because the overall production cost of the latter is still too high. Type N cells have another advantage, that of low sensitivity to LIDs, which increases the conversion rate of the panels. Manufacturers will have to demonstrate this advantage by the volumes produced.

https://www.energytrend.com/research/20190510-13870.html

EnergyTrend of 10 May.

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Persistent HJT and shingle cell problems

Persistent problems prevent the adoption of HJT and shingle cells as advanced PV solutions

If the conversion limit for traditional silicon cells is 29%, the chances of new technologies to increase cell efficiency are reduced. New technologies such as heterojunction (HJT) and shingled panels have been identified through the Best of the Best program.

The China PV Industry Association (CPIA) reports that monosilicon panels reached 305 W in 2018, PERC plus BS multicrystalline panels reached 295 W, and HJT panels reached 320 W. Shingled panels have an additional 20 W.

Technology and production costs hinder the development of HJT cells. About 20 manufacturers are engaged in research & development or production of HJT cells. Most of them have at best reached the test phase or pilot line. The world production capacity of HJT cells is expected to reach 6.24 GW in 2019. Four out of the current top five suppliers of N-type cells are producing HJT cells.

CSC Financial compared the cost price of electricity from a 200 MW plant. The initial cost of HJT panels is 10% higher than that of PERC panels. HJT, on the other hand, has higher efficiency and low vulnerability to degradation. These advantages ultimately allow HJT modules to outperform not only the amount of electricity generated over the operating life of the plant, but also the amount of electricity generated over the lifetime of the plant.These advantages ultimately allow the HJT modules to not only surpass the amount of electricity generated over the operating life of the PERC modules, but also to achieve near parity with PERC modules in the LCOE system (average cost of electricity produced).

Installed capacity of new technologies :

The development of HJT technology is constrained by the rising cost of production and slow progress in domestic production (in China). Fierce competition from existing technologies is one of the reasons why HJT has not been widely adopted. In particular, the manufacture of HJT cells requires equipment exclusively dedicated to this technology. HJT will remain in a position of inferiority to PERC technology.

The PV industry seems more inclined to adopt shingle cells. At PV Expo Japan 2019, 16 manufacturers presented such panels. However, their availability is limited by the high cost of processing equipment and patent restrictions. Semi-cut cells, which resemble shingle cells but leave spaces between cell interconnections, have been very popular in the industry this year. Compared to the half-cut process, the shingle process is underdeveloped in terms of production capacity and volume. Global production capacity for shingled panels will reach 14 GW in 2019 and the market share of this technology will reach almost 10%.

Global production capacity for shingles (yellow) and half-shell panels (green)

https://www.energytrend.com/research/20190508-13864.html

EnergyTrend of 8 May

Editor's note It is surprising that Chinese manufacturers are adopting similar technologies to evolve and increase the conversion rate. This attitude does not call into question technological improvements, but their dose is low. As they control world production, they impose their rhythm and above all their choice of technology. In theory, a fundamental change could take place outside China, but the new product would meet all the obstacles to impose itself: mass production, commercial networks to set up, buyers to convince, and of course building companies. This would take several semesters. Chinese manufacturers would quickly adapt their prices to make the new product unsaleable, and during this time would try to copy the new product... The Chinese hold on a product of the future is dangerous for the future. It is believed that they can be left with a monopoly on production. There will be an alert that will wake up the leaders of the different big countries.

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THE COMPANIES

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SunPower in the first quarter, stagnation of activity and losses doubled

In thefirst quarter, SunPower posted non-GAAP revenues of $412 million compared with $525 million in the fourth quarter and $399 million a year ago.

The Energy Services segment, which includes residential and commercial operations in North America, was $241.7 million, compared to $255 million in the same quarter last year (residential provided $167 million in sales and earned 9.000 customers, bringing the number to 275,000; commercial activity earned revenue of $75 million with 25 MW deployed).

The Technology segment, which includes manufacturing and international activities, had sales of $231 million compared to $252 million a year ago. It produced 294 MW and shipped 455 MW.

The non-GAAP net loss was $57 million compared to a loss of $28 million a year ago.

In an interview, CEO Tom Werner said that SunPower's restructuring efforts are bearing fruit. There was a gradual alignment of production and installation activities. The company has introduced new high-efficiency solar panels to meet the needs of residential and commercial installations, the company's current target. It will also provide storage and management software. This is the policy introduced in mid-2017. Since then, various assets have been sold: its large power plant construction projects, its micro-inverter business, its portfolio of residential leases in the United States, and will soon sell its portfolio of commercial power plant leases.

GreenTech Media of May 9

Editor's note The CEO's optimism is matched only by his omission of previous forecasts. While the new strategy of focusing on residential property was defined 15 months ago, sales are down on the previous quarter. The group's net loss doubled over the beginning of 2018. Finally, the comparisons are not homogeneous, either we don't make any, or we compare with the previous year, or with the previous quarter, probably because it is the most favourable past! While waiting for production to be aligned with the facilities, the company is divesting itself of its saleable assets, but we don't see any improvement. Where is the turnaround so much announced by the CEO?

Let us recall that Sunrun, the residential installer, has increased its turnover by 35% and the installed volume by 27%. And SunPower?

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Has Panasonic begun to withdraw from panel production?

Japan's Panasonic is selling its Malaysian manufacturing subsidiary and its research activity to China's GS-Solar. The Japanese company claims that there will be no effect on the American subsidiary and in Japan.

The reason for this agreement would be the desire to increase the competitiveness of the photovoltaic activity by means of new innovations in heterojunction techniques.

Panasonic must turn around its photovoltaic business, which has suffered an impairment of fixed assets in the solar business.

PV Magazine of 9 May

Editor's note These disposals seem to herald Panasonic's withdrawal from the photovoltaic industry. It was one of the first to adopt heterojunction. This technology seems to be entering the common domain with more and more companies adopting it. The losses of this activity indicated that a sustainable solution had to be found. Withdrawal was chosen. One may wonder if the American factory will have a long life because if there is no more research & development, how can the processes be perfected and remain competitive?

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In the first quarter, Solaredge's results were mixed

In thefirst quarter, the inverter manufacturer Solaredge generated sales of $272 million (+3% compared with the fourth quarter and +30% over the first quarter of 2018). Revenues from the solar business were $253 million, up 4% from $243 million in the previous quarter and up 21% from $210 million in the same quarter last year. Delivery of inverters was 1.1 GW (ac). Net income was $19.0 million, up 47% from $12.9 million last quarter and down 47% from $35.7 million last year. The Company believes this decline is due to the integration of new subsidiaries (SMRE, Kokam).

For the second half of the year, sales could be between $310 and $320 million.

Photon of May 8

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In the first quarter, SMA recorded a loss

In thefirst quarter, SMA delivered the same quantity of inverters at 1.8 GW as a year ago. On the other hand, sales fell by 8% to €168m. This was due to the low number of major projects during this period. String inverters remained at last year's level. Gross operating profit fell to €0.6m (compared with €17m a year ago). The consolidated loss was €10.6m compared with a net profit of €2.8m.

The order book increased by 33% at 31 March to €233m, which should lead to a profit in the second half of the year. The company is maintaining its 2019 target: sales between €800 and €880 million, positive EBITDA of €20 to €50 million.

Photon of 10 May

Editor's note Should we focus on the growth of the order book or on the figures for the quarter? Regarding the order book, it is not known whether the contracts were concluded with a profit margin. As far as the figures are concerned, the company is increasingly vulnerable, judging by the operating loss, which reached 6.3% of turnover. This is far too much for a stable activity ...

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New business strategy for its solar branch in Tesla

Tesla is adopting a new business strategy for its solar business: Tesla is reducing the prices of its installations in order to regain its leadership in the residential solar energy market. The solar systems are offered in 4 kilowatt increments, i.e. 12 solar panels. The customer will make an initial outlay of $99 and borrow over 20 years (240 months) at a rate of 5.99%. This loan will cost $58 per month; the electricity produced will earn between $50 and $70 per month. The customer will not have to pay anything during these 20 years, as the revenues will cover the expenses.

Tesla's solar installations have plummeted from 650 MW commissioned in 2016, to 325 MW in 2017 and 208 MW in 2018. The gross margin of the solar and storage business in the first quarter of this year fell to 2.4%.

Analysts are unconvinced by this system: For many consumers, the overall savings from a solar system are greater than the initial price. It is not yet clear whether Tesla's new pricing will generate savings comparable to those of its competitors. Installers cite utility policies on net metering, strong competition in the market, and the lack of need to install a solar system as barriers.

GreenTech Media of 30 April

Editor's note Tesla's multiple changes in business strategy make you dizzy. The new system is unattractive because it guarantees that for twenty years you will earn nothing. What is the point of installing solar panels? Another criticism is that the interest rate is far too high for the current banking context, which makes the commercial proposition unattractive. At the end of one or two quarters, it is certain that Tesla will once again change its business formula..

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Sunrun nibbles away at power companies' positions

The American installer of solar systems Sunrun is increasing its business space at the expense of the space traditionally occupied by electricity distributors and large production groups.

The electricity distributors are gradually losing the war. They reduce the interest of net billing and increase the cost of connection.

Sunrun is taking on an increasing share of the roles traditionally performed by producers, such as energy storage and its Brightbox offer. Sunrun offers storage batteries and organises the collection of surplus energy, which it supplies to the grid operator (as in New England). These supplies to wholesale markets are only in their infancy. Its deliveries of batteries account for 10% of the systems it deploys. In California, its battery deliveries account for 25% of its services: in this state, storage is becoming more widespread as the three local electricity companies now impose a proportion of hours where the customer must use the network to benefit from Net 2.0 billing.

Taken together, this means that distributed solar energy and batteries are moving from a niche market to the provision of essential services that until now have been monopolised by large centralised generators.

Sunrun plans to develop communities or micro-grids. The company intends to take advantage of the requirement for every new home in California. It estimates that it already has a 40% market share.

It seems unlikely that Sunrun will completely replace the power companies, but the company is increasingly gaining ground on its competitors and on centralized generators, and there is currently no limit to the extent to which it can do so.

Photon of the 10th of May

Editor's note It was expected that the German Sonnen would have this role of centralising and distributing excess energy through virtual power stations. It is Sunrun that occupies this position because it offers the range of equipment that is necessary: it installs the panels, it proposes batteries, it connects the whole with management software... It is then capable of managing surpluses or shortages. It can therefore play the role of a virtual power station.

From then on, its activity encroaches more and more on that of energy distributors: by installing panels, it deprives companies of part of their role: that of energy producer. By installing batteries, it deprives them of the sale of energy. For the time being, the electricity companies have not succeeded in developing a strategy to combat newcomers such as Sunrun. All they have thought about is raising the rates of the customers who remain loyal to them, without perceiving that the more they raise their rates and constraints, the more these customers will want to free themselves from the control of these companies, at the same time making companies such as Sunrun prosper.

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In thefirst quarter, the American installer Sunrun installed 86 MW (+27% in one year), achieved sales of $194 million (+35% in one year). The company plans to install between 102 and 104 MW in the second quarter and 440 MW (+16 to +18%) over the year 2019.

GreenTech Media of May 8

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MISCELLANEOUS

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A process for cooling solar panels

The French company Sunbooster has just raised capital for its solar panel cooling process. This system aims to cool solar panels that are exposed to too much sun: above the optimum operating temperature (25°), the efficiency losses of the solar modules can amount to 0.4% per degree above. If the temperature rises to 80° C, the potential drop in yield reaches 25%. Injecting rainwater on top of the panels cools them, reduces fouling and immediately increases the yield: the average net gain over a year is 10%.

The company /Green Univers of 10 May.

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Floating plants with adjustable panels

The largest archipelago of solar orientable islands will be built in the Netherlands. By 2020, 15 small islands made up of solar panels, floating and steerable, will be installed on a reservoir near the small town of Andijk. They will supply 22.8 MW of energy to the water treatment plant.

The project is designed by Floating Solar, a joint venture between Dromec, a specialist in nautical and winch technologies, and Sun Projects, the Dutch leader in photovoltaics.

The novelty of this floating farm is its directional panels. They follow the sun's path during the day to optimise production. The yield can be up to 30% higher than with fixed panels: the panels are connected to a cable moored to three buoys. When pulled, all the panels rotate at the same time. In the event of a storm, the panels will automatically reposition themselves to minimise potential wind and wave damage. The floating power station can thus withstand gusts of up to 100 km/h and 1.5 metre high waves.

The positioning of this power station on the water allows the panels to be cooled, which provides up to 22% production gains.

For these reasons, Japan has installed 80% of the 100 floating solar power plants in operation around the world. Ciel et Terre has already installed 100 MW of them in France and abroad. The market could double in three to four years.

Futura Planet of May 2nd

Editor's note The information provided above is quite different from Bloomberg NEF's (Floating solar power plantswill develop in India). Without being able to make a clear-cut decision, BNEF has a reputation for being serious, which tips the balance in favour of its data.

What is particularly important is the development of floating solar power plants around the world. They have almost only advantages: they do not occupy agricultural land, do not force people to move, increase the efficiency of the installations, and reduce water evaporation. The only disadvantage is that the cost of the electricity produced is half as high, both because there is not yet large-scale production and because of the constraints of installation on water rather than on land.

While Ciel & Terre was the pioneer in such installations, newcomers are imagining new technologies or new approaches. Competition is increasing. The world market share of the French is declining.
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le Fil de la Semaine n°276 of May 13

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